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2012

Replace Anode Rod

Anode rod prevents water heater tank from rusting
Replace anode rod
Two different types of anode rods:
Some anode rods are connected to hot water nipple See/ Read <> This type of water heater uses the 'combo' anode rod, and anode is removed by removing hot water nipple with pipe wrench. Owner's manual will show parts list <> see list of water heater manufacturers and brands to find manual.
 
Other water heaters have  anode rod installed in anode-port located on top of water heater. This type of anode has hex head that unscrews as shown illustration above. This type of anode may have accessible port where anode can be removed, or  metal cover on top of tank may need to be removed for access.

How to replace anode rod:
Tank water must be cool or scalding water will spew out when anode is loosened.
1) Turn off gas or electric to heater, 2) Close water shutoff valve, 3) Turn on hot water faucet to relieve pressure, 4) Open drain valve near bottom of tank, 5) Open bathtub faucet to let air into water line, and drain 2 gallons of water What if tank won't drain? 6) Remove and replace anode rod 7) Fill water heater with water until tub spout is running full stream 8) Open TP to bleed last air from tank 9) Turn on gas or electric power. 

Rod will be rusted in place, use generous amount WD-40 <> WD-40 spray is flammable and will burn so be careful around heat source. Loosen rod slowly and check that water does not seep up because hot water can spew out hole. Some anode rods are too tight and cannot be removed.

Install new anode rod: One source says/ use pipe compound on thread instead of teflon tape. Most sources say use teflon tape. Either way, tank metal and anode metal must meet, so rod will work, so don't over-apply thread sealant. Some say 6 wraps of teflon tape. Test if anode is connected correctly to tank by testing continuity between anode head and pipe nipple. Continuity test should show current passes freely between steel tank and anode rod nipple or hex head.

Replace anode rod and extend life of water heater   

Life-expectancy of steel water heater tank depends on anode rod. Water softener shortens life of anode rod. (read more at bottom)

How anode works:
When two metals are connected, water reacts with lower noble metal first. Anode rod is made from lower noble metal than steel tank. Water dissolves anode rod instead of rusting water heater.

Once anode rod dissolves, water quickly rusts water heater. Other damage occurs if old anode rod breaks off and bounces around while water is heated.

What to look for:
Replace anode rod when inspection shows exposed core is visible at top or bottom, or more than 6" of exposed core along length.
Rod that is covered with white calcuim must be replaced.

When to inspect: Water softener or acidic water <> inspect anode every 1-2 years
No softener <> inspect anode 3-5 years

Lifespan of tank: Tank with dual anode rod lasts longer. For example, 6-year tanks have one rod. Generally, 12-year tanks have larger diameter rod or two anode rods.  Both rods are made of same metal to achieve longer life.

Read more
Video of anode replacement
Read more
Read about adding extra anode rod
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Holly Pope Haynes Loosening anode rod on 30 gallon gas water heater before installation. Larger image
Photo shows 3/4" pipe nipples and 2x4 holding water heater while anode is loosened
Anodes are standard 1-1/16"

Flat head shows anode is aluminum
Test if anode is connected correctly to tank by testing continuity between anode head and pipe nipple. Continuity test should show current.
Broken anode rod that falls into tank will not work since it does not have electrical continuity to tank.

Read about dip tubes

anode rod

Many water heaters today come with heat-trap nipples, inserts, and rubber washers.
These things are supplied so manufacturer can claim higher efficiency.
Down-side is these items constrict water flow and are location for clogs.
Make your own heat traps instead. Read: Low water pressure
Anode rod location.
If tank has 2 anode rods, one will be located in the anode-rod port and have hex head as shown above, and other will be attached to hot water outlet, or in second port.

Some tanks do not have anode-port and have factory-installed anode rod on hot nipple. This is called combo anode. Check manual for parts diagram.

Two anode rods: Tanks with longer warranty have 2 anode rods. One or more anodes will be in anode-ports, or 2nd rod can be on hot water nipple.

Adding second anode rod can prolong life of water heater. If tank has anode in anode-port, then add combo anode rod in hot port.
If tank does not have the anode-port, then move TP valve to side port if available -or-  move cold water inlet to drain valve, and add 2nd anode to cold water port.

Tank odor is caused by harmless bacteria reacting with anode rod. (read more below)
Adding two anode rods may worsen odor problems
Using impact wrench to remove anode rod works when space is limited.
Use WD40, but wipe away excess WD40 when anode is loose so oil will not drip into water.
Wrenching water heater will not break anode port unless tank is rusted away.
Sometimes the anode will not come out.
Anode extractor
How to install new gas water heater

Buy anode rods
Health concerns and aluminum anode rods?
Which anode rod?
Anode rod heads
Combo anode rod
Anode rod
Anode rod
Larger image
Anode rod is 44" to 51"
Buy at local plumbing supply, or on-line.
Put 6 wraps teflon tape on threads.
Cut to size using hack saw so rod does not touch bottom of heater.
Combo anode rod
Combo anode rod fits into hot port and replaces hot side nipple

Combo anode will not work in all water heaters 
Combo anode rod replaces hot side nipple
For water heaters with 2 anode rods, or water heaters with anode connected to hot nipple.
Also you can sometimes add second anode rod to lengthen life of water heater.
Both anodes should be made of same material
You can cut notches in anode rod so it will bend. Then re-straighten as anode is inserted into tank
Anode rod with sausage links
Rheem R-tech-anode-rod
Sausage-link anode rods
Sausage links for 12" space above water heater
If space above heater is limited, buy anode rod with sausage links or flexible links
Rheem water heater parts list
Rheem anode rods
Flexible combo anode rod
Sausage-link combo rod replaces hot side nipple
Sausage link combo anode rod for Hot water nipple.
Replace hot water nipple with combo anode rod.
Buy anode rods

Add second anode rod to water heater to prolong life of heater.
Ariston element and anode rod
Ariston 'under counter' water heater.
Anode rod is threaded into bracket attached to element plate.

Ariston manual with part numbers
Bosch anode and element instructions
How to install under-counter water heater

Ariston GL6

 Powered anode rod
Minimum is 12".  Powered anode rod must be installed from top of tank.
Stablizing weight is insulated, so if it touches bottom of tank that is OK.
Metal anode rods cannot touch steel tank or anode will not work.
Power anode rod
Stretch spring to length of tank at time of installation
Anode life: 100 yr for coated tanks
Lifetime warranty for tanks with glass liner that is intact and not broken or cracked.
Solution for tank odor.

Visit seller's web site
Sellers product line
Combo power anode rod for hot water port
Visit seller's pro water heater forum
Powered anode rod discussion: protects against rust and odor

Tanks with recurring odor problem:. Cleaning tank with 2 pints hydrogen peroxide also solves problem H2O2.
Change plumbing so hydrogen peroxide can be added easily.

Odor is caused by anodic metal reacting with bacteria
. Power anode rod does not react with bacteria. Your tank might have 2 anode rods. Tanks with long warranties, and lifetime warranties have more than one anode rod. Read water heater manual. Replacing 1 anode with power anode rod leaves other anode rod inside tank that can react with bacteria and create odor.

AO Smith Effex
AO Smith Effex gas water heater
Has powered anode rod for trouble-free operating life
40,000 BTU
Sealed unit slows hot combustion gas to recycle heat as it travels through water heater.

Read AO Smith manual
Read Kenmore Elite/Sears manual
See other high efficiency water heaters
Whirlpool sells this water heater
Reliant heat pump
Made by AO Smith also has powered rod
Intelligent anode rod warns when anode rod needs to be replaced
Read about product
Read review of product and company

Anode rod depletion leads to rusted tank and possible water heater rupture ... the cost of water heater failure may not be fully covered by insurance .. home may be uninhabitable until water damage repaired.
Intelligent anode rod warns homeowner before tank begins to rust
Alarm warns of water leak
See insurance data on water heater failure (technical)
Marathon water heater
Larger image
Non-corroding polybutene tank:
Marathon electric water heater by Rheem requires no anode rod since tank is not metal.
Tank will not rust.
Marathon use and care manual
Wiring diagram
Web site
Marathon water heater parts pdf
Video

Odors in water are not fully prevented by using non-metallic tank.
BUT rotten-egg odor problems are caused by bactyeria reacting with anode rod.

Glass lined steel water heater
Watch video of anode replacement

'Glass Lined' water heater
Image shows enamel coated steel -or- glass liner inside all steel tanks.
Water heater tanks and water well tanks have same enamel coating.
Once the anode rod is depleted, water quickly rusts the tank. The enamel coating helps stop tank from rusting.

Flexing tank can chip enamal.
Causes for smelly water:
A. A concentration of sulfate in the supply water.
B. Little or no dissolved oxygen in the water.
C. A sulfate reducing bacteria which has accumulated within the water
heater (this harmless bacteria is nontoxic to humans).
D. An excess of active hydrogen in the tank. This is caused by the
corrosion protective action of the anode.
Read more about smelly water

Both aluminum and magnesium rods cause smelly water

Often replacing with aluminum-zinc anode will solve problem, unless water is softened.
Use power anode rod to solve problem if water is softened.
Rotten egg odor in water heater is caused by bacteria reacting with anode rod:
These bacteria are harmless to health.
Rheem says: "Rotten egg odor or black water in hot water lines is due to the reaction of sulfates and micro-organisms in the water that create Hydrogen Sulfide (H2S)."
This is water chemistry condition caused by several factors, including the anode rod
H2S is one of the few water contaminants that human senses can detect at low concentrations, as low as 0.5 parts per million (ppm). The odor is most noticeable when water is first turned on or heated.
Actual source of odor is in the cold water supply, such as untreated rural water systems or well water; but does not present itself until heated.
Some waters have excessive sulfate content along with various strains of sulfate reducing bacteria.
The bacteria react in stagnant water that has been depleted of oxygen. This reaction produces hydrogen sulfide gas by utilizing the hydrogen ion from the anode cathode reaction. In other words, the water condition reacts with anode rod inside the water heater.
Problem is more prevalent in softened water containing sodium in place of calcium and magnesium. The anode may have some affect because the greater activity of the anode, the greater amount of the hydrogen ion and hydrogen sulfide gas.

Water heater odor bacteria can be killed with adequate additions of clorine: such as installing continuous chlorine feeder. This will usually eliminate the odor problem.

Steps showing how to get rid of odor inside water heater
1. Turn off the manual electrical switch or shut off main gas supply.
2. Close the cold-water inlet valve at the heater.
3. Open a nearby hot water faucet and the T&P valve to relieve tank pressure.
4. Drain the heater of enough water to compensate for the bleach. Use a hose connected to
drain valve if an open drain is not adjacent to the heater.
How to open clogged water heater that will not drain
5. Remove relief valve, anode rod or disconnect hot water outlet pipe from the heater.
6. Pour one gallon of bleach for every 30 gallons of water heater tank capacity. Use the
relief valve, anode rod or hot water outlet pipe opening. Re-pipe the heater and close the
T&P valve.
7. Open the cold-water inlet valve at the heater and fill the tank with water. Observe the
water level through the closest hot water faucet. Close inlet valve when the tank is full.
8. Leave the bleach mixture inside the heater for one hour.
9. After one hour, open all the hot water faucets and allow the bleach mixture to clean the
hot water supply pipes. Drain the remaining bleach mixture from the tank through the heater
drain valve.
10. Close the heater drain valve, make sure the cold water inlet valve is open, and
completely fill the tank with fresh water. Leave the water in the tank for 15 minutes.
11. After 15 minutes, purge the hot water supply lines and drain the water from the tank
through the heater drain valve. Check anode rod for serviceability; replace with a new
anode rod if there are signs of deterioration. Close the heater drain valve,
make sure cold-water inlet valve is open, and completely fill tank with fresh water.
12. Make sure you purge all the air from the hot water lines from the open hot water faucets.
Close the hot water faucet after all the air is out of the system.
13. Check for water leaks at all fittings used; repair as necessary.
14. Turn on the manual electrical switch or gas valve from step 1 above. (Ensure tank is full
of water to prevent dry firing electric elements.)
How to test water heater elements
15. Check for normal water heater operation.
How to troubleshoot electric water heater
How to troubleshoot gas water heater
When recurring odor is problem, change plumbing so hydrogen peroxide or clorox can be added easily.
Flush water heater with two pints of hydrogen peroxide, and then drain tank.
Repeat if needed.

How to open clogged water heater
replace water heater drain valve
How to replace drain valve
Dip tubeDip tubes

Correct installation can prevent water heater from rusting out

1) Use di-electric connections
Prevent pipes at top of water heater from deteriorating
9 ways to save with water heater

2) Jumper #6 ground wire between hot and cold pipe

Water heaters that rust out quickly or need frequent anode rod replacement might be connected to water pipes that are not grounded. Read Pdf
To get 'rid of stray current corrosion, jumper between hot and cold pipes with #6 solid copper wire. And then check that cold water pipe is grounded to outdoor ground rod.' Read1 Read2
heat traps3) Make your own heat traps with 6" minimum
instead of using constricted nipples and constricted inserts that can clog and cause low hot water pressure
Larger image
Additional links

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TP valve
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Leaking water heater

Flooded water heater
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How to install gas water heater
Water heater in earthquake
Use earthquake straps
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Electricity

Remove water heater from attic

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Research: about water-softening / anode rods / water-heater-efficiency

Hard-water WITH water-softener
Efficiency of gas and electric water heaters is unchanged over time when hard water is softened, however soft water corrodes anode rod and will reduce life of water heater unless anode rod inspected and replaced every 2 years.
Read more

Hard-water with NO water-softener:
> Gas: Efficiency of storage-type gas heater drops 6-8% after two years > cleaning tank of sediment build-up will not restore full efficiency since burner surface at bottom of tank cannot be completely cleaned > however, regular flushing to prevent sediment does maintain efficiency
> Gas: Tankless gas heater will fail when pressure sensor clogs with sediment within 2-3 years depending on hardness of water > regular de-liming will not restore efficiency > softener is required
> Electric: Efficiency of electric heater stays at 99% until sediment reaches bottom element > cleaning tankand replacing lower element restores full efficiency since lower element is located several inches above bottom of tank where sediment debris remains > regular flushing to prevent sediment build-up also maintains efficiency

Water-softener reduces life of anode rod
in gas and electric water heaters
Whirlpool water heater manual says: "Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions. The use of water softener may decrease life of water heater tank."

Read pdf: water-softener/water-heater efficiency comparison

Water heater efficiency:

Electric storage-type water heaters operate at 99% efficiency

Gas storage-type water heaters operate at 69% efficiency

Tankless gas heaters operate at 80% efficiency

High-efficiency storage-type gas heaters up to 96% efficiency

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